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Generating a high brightness multi-kilowatt laser by dense spectral combination of VBG stabilized single emitter laser diodes

By using a geometry that accesses the BPP of the individual diodes, generating a multi kilowatt diode laser with a BPP comparable to fiber lasers is possible. We demonstrate such a modular approach for generating multi kilowatt lasers by combining single emitter diode lasers.

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UHB laser diode module

Ultra High Brightness Laser Diode Modules around 1.5 μm for Highly Efficient Resonant Pumping

A very stable narrow bandwidth pump source is necessary to achieve high pump efficiencies in resonantly pumped lasers. Typical laser diodes have a FWHM of more than 5 nm, and the center wavelength shifts with pump current and diode temperature. This is sufficient for most solid state lasers, but the narrow pump levels of the resonantly pumped Er:YAG lasers require a more narrow pump source, since all the power not deposited in the pump levels is lost through up-conversion, exited state absorption and heat. To further increase the pump efficiency it is also possible to pump with 1532 nm instead of 1455 nm to take advantage of the higher quantum efficiency, but the 1532 nm band is narrower and thus a pump source with a very stable center wavelength and narrow bandwidth is needed for effective pumping. In fact, Er:YAG lasers can be pumped simultaneously by all five possible pump wavelength to achieve high power laser output at 1.6 μm.

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1532 nm pumping for ErYAG

Efficient Er:YAG lasers at 1645.55 nm, resonantly pumped with narrow bandwidth diode laser modules at 1532 nm

Eye safe laser operation at 1645.55 nm (6077 cm-1) of resonantly pumped Er:YAG laser systems is demonstrated in cw and Q-switched operation. High brightness diode laser modules emitting at 1532 nm have been utilized as pump sources providing an absorption efficiency of up to 96%. This leads to an overall efficiency of the Er:YAG laser of 30%. For cw operation, 9 W output power is possible at pump power of 30 W while Q-switching results in generation of more than 7 mJ pulses with duration of 60 ns and repetition rate of 500 Hz. The Er:YAG laser systems have been applied for methane detection measurements demonstrating their feasibility for CH4-DIAL applications.

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Compact High Brightness Diode Laser Emitting 500 W from a 100 μm Fiber

High power, high brightness diode lasers are beginning to compete with solid state lasers, i.e. disk and fiber lasers. The core technologies for brightness scaling of diode lasers are optical stacking and dense spectral combining, as well as improvements of the diode material. Diode lasers have the lowest cost of ownership, highest efficiency and most compact design among all lasers.

Multiple Single Emitter modules allow highest power and highest brightness diode lasers based on standard broad area diodes. Multiple single emitters, each rated at 12 W, are stacked in the fast axis with a monolithic slow axis collimator array. Volume Bragg Gratings stabilize the wavelength and narrow the linewidth to less than 1 nm. Dichroic mirrors are used for dense wavelength multiplexing of 4 channels within 12 nm. Subsequently polarization multiplexing generates 450 W with a beam quality of 4.5 mm*mrad.

Fast control electronics and miniaturized switched power supplies enable pulse rise times of less than 10 μs, with pulse widths continuously adjustable from 20 μs to cw. Further power scaling up to multi-kilowatts can be achieved by multiplexing up to 16 channels. The power and brightness of these systems enables the use of direct diode lasers for cutting and welding. The technologies can be transferred to other wavelengths to include 793 nm and 1530 nm. Optimized spectral combining enables further improvements in spectral brightness and power.

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Diodes for resonantly pumped ErYAG-Laser

Diodes for resonantly pumped cw and pulsed Er:YAG Lasers

Eye safe laser radiation at 1.6 μm is realized by a resonantly pumped Er:YAG laser operating in cw- and q-switched mode employing broad and narrow spectrum diodes applied for medical application and trace gas detection.

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Advanced Pumping with Ultra-High Brightness Diode Lasers

Turn-key systems from DirectPhotonics Industries provide up to 600 W at 976 nm.

The growing market demand for economical and efficient kW-laser systems for material processing has direct implications on the development of diode lasers. An improvement in parameters such as brightness, output power, wall-plug efficiency and price is mandatory. Multiple single emitter (MSE) modules are a promising response to this demand, they allow the highest power and the development of ultra-high brightness diode lasers based on standard broad-area diodes. Using MSE technology, DirectPhotonics Industries have developed a series of new industry-grade diode laser systems.

Turn-key systems from DirectPhotonics Industries provide up to 600 W at 976 nm from a 200 μm fiber, 0.22 NA. A 1-kW solution (100 μm fiber, 0.15 NA) is expected in the beginning of Q1, 2013. Wavelength stabilization to less than 0.5 nm with volume Bragg gratings (VBG) enables efficient pumping also for lasers with a narrow absorption spectrum, and is especially suited for pulsed fiber lasers and resonant pumping. Dichroic mirrors are used for dense spectral beam combining of 4 channels within 10 nm. Control and drive electronics are integrated into the platform and represent a basic building block for a variety of systems, such as a flexible standalone system or various 19-inch rack configurations for applications in laser pumping or laser testing. The technologies can be transferred to other wavelengths including 808 nm, 9XX nm, 14XX or 15XX nm.

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Resonant pumping of ErYAG

Ultra high brightness laser diode modules with narrow linewidth


Eye safe laser radiation at 1.6 μm is realized by a resonantly pumped Er:YAG laser operating in cw- and q-switched mode employing high brightness laser diode modules. These modules provide high power and narrow bandwidth emission at 1.5 μm from a 100 μm fibers providing high pump efficiency.


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